9 September 2021 | Virtual Asphalt Industry Event
Hear Tomorrow's Leaders Today
SATBinderrr brings together experience and innovation, established wisdom and fresh ideas in the world of bitumen. A new generation of future leaders, mentored by senior industry experts, will deliver the latest thinking on seals, asphalt, binders and pavement design. SATBinderrr seeks to connect all the elements of our industry in an annual event that fits perfectly into the South African bitumen agenda.
What to Expect
Young, passionate professionals delivering their insights as future leaders in the southern African and global asphalt sector.
Attendees
Anyone and everyone with an interest in asphalt.
What's Different
The first ever conference hosted by the Society for Asphalt Technology (SAT), a fresh event that will give voice to innovative research and provide practical guidance for the industry.
The platform
Showcasing digital transformation within SAT. Our vision is for SATBinderrr to become the 'go-to' annual South African asphalt conference.

Audrey Copeland


CONFERENCE RATES
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SATBinderrr has ECSA accreditation for CPD points for Civil Engineering.
EFT Payments: You will be sent your ticket after proof of payment is sent to events@socsat.co.za.
SAT Members enjoy additional content, exclusive VIP benefits and discounted rates to events
Questions?
Bookings/Payments: Hazel Brown +27 (0)21 531 2718 or events@socsat.co.za
Conference Content/Sponsorships: Krishna Naidoo at satbinderrr@socsat.co.za




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Focus Areas
Seals, asphalt, binders and pavement design.
Our presentations will revolve around these four critical focus areas of the bitumen industry. We are proud to introduce the Chairs leading each focus area, together with the SATBinderrr support team.
FOCUS AREA CHAIRS


Tafadzwa Mafuma


Nishaat Mowzer


Dr Elaine Goosen


Kele Makamu


Tumelo Thothela


Gretchen Weber


Trevor Zumani
Tafadzwa Mafuma
Tafadzwa (Taffy) completed her BSc in Civil Engineering at the University of KwaZulu-Natal in 2013 and is currently working towards her M.Eng. in Pavement Engineering at Stellenbosch University.
She is Technical Manager for the Northern Region of AECI Much Asphalt and also has experience on the contracting side of the industry, having played a role in rehabilitation projects involving BSMs, asphalt and seal works in different parts of South Africa.
Taffy aspires to be a well-seasoned pavement engineer and to get her professional registration in the near future.
Nishaat Mowzer
Nishaat Mowzer is a Professional Engineer with over 12 years’ experience in pavement design. She completed her BSc Eng in Civil Engineering in 2009 at the University of Cape Town and her MEng in Pavement Engineering in 2019 at Stellenbosch University.
Nishaat began her career at KV3 Engineers in January 2010 as a graduate engineer and has remained with the company until 2022 through name changes to WorleyParsons RSA and iX engineers. She begins a new position as Associate Pavement Engineer at Zutari in June 2022.
She has worked extensively on all aspects of the design of new roads and the maintenance, rehabilitation and upgrading of roads, for clients such as the City of Cape Town, local municipalities, SANRAL, the Western Cape Provincial Government and ACSA.
Dr Elaine Goosen
Elaine is a Pavement Engineer and Lecturer in Civil Engineering at Stellenbosch University, specialising in Pavement Engineering and Bitumen Rheology.
Elaine completed her BEng in Civil Engineering in 2011 and her PhD in 2021, with the award of various bursaries and scholarships testifying to her talent and dedication.
She spent a semester at Technische Universiteit in Delft, Netherlands, as an Exchange Student in Civil Engineering, and worked for WorleyParsons RSA as a Graduate Civil Engineer and then Assistant Resident Engineer in Roads and Stormwater.
Elaine is establishing her research career focusing on sustainable pavement materials and applying numerical models and machine learning to materials datasets.
Email:esgoosen@sun.ac.za
Kele Makamu
Kele is a Civil Engineering Technologist with more than a decade of experience in road material testing and management of civil engineering materials laboratories. She completed her B-Tech degree in Transportation Engineering at Tshwane University of Technology in 2015.
She is currently Laboratory and Quality Manager at the CSIR’s Advanced Material Testing Laboratory.
Kele’s career started in 2004 at the Johannesburg Roads Agency Laboratory where she was a Soils and Concrete Officer. From there she moved to Aurecon for four years as an Associate Laboratory Supervisor. In 2010 she joined the CSIR as a Lab Supervisor and in 2015 she returned to the JRA as Laboratory and Technical Services Manager.
Prior to her current role she worked for three years at Specialised Road Technologies as an Operational Executive.
Email:KMakamu@csir.co.za
Tumelo Thothela
Tumelo Thothela completed his BSc in Civil Engineering at the University of Cape Town in 2007, followed by an MEng in Civil Engineering specialising in Pavement Engineering at Stellenbosch University.
He has been involved in all aspects of projects including the planning and execution of visual condition assessments, centreline materials surveys, development of rehabilitation strategies, sourcing of materials, mechanistic pavement design and analysis, as well as drafting of tender documents and contract administration.
Tumelo also graduated with an MBA from the Gordon Institute of Business Science (GIBS) in 2017. He is a co-founder and Operations Director of Royal Mndawe Holdings (ROMH Consulting), responsible for strategy, business development, marketing, operational and personnel management, staff training and mentoring, engineering design and contract administration.
Email:tumelot@romh.co.za
Gretchen Weber
Gretchen is a Civil Engineering Technologist with more than 20 years’ experience in all aspects of road projects. She obtained her National Diploma (Civil – Materials) at Pretoria Technikon in 1998 and her BTech (Civil) at Tshwane University of Technology in 2000. She has also completed Stellenbosch University’s Construction Management Programme.
Gretchen began her career with the Department of Transport and Public Works, moving on to Kwezi V3 Engineers as a Materials Technician, growing into the roles of Resident Engineer and Assistant Laboratory Manager. In 2011 she joined WorleyParsons RSA where she further expanded her experience in the industry.
She has been with SANRAL for the past eight years, currently as a Materials and Pavement Specialist for SANRAL Western Region.
Email:webercherryg@nra.co.za
Trevor Zumani
Trevor is a Project Manager in SANRAL’s Eastern Region, currently looking after some Capex projects under Design and Construct Division and some Routine Road Maintenance projects in KZN and Free State.
He graduated in 2005 with an ND Civil Engineering at the Durban University of Technology and went on to complete various qualifications in project and quality management. He obtained a B.Tech. Civil Eng. Urban Planning at the Vaal University of Technology in 2017 and a Post-Graduate Diploma in Programme Management at Cranefield College in 2021. He is an ISO9001 Certified Provisional Auditor registered with SAATCA and professionally registered with ECSA as Pr Techni Eng.
He gained his early experience in the private sector, starting his career at Rand Roads (Grinaker-LTA), followed by Edwin Construction (a division of WBHO) then Themba Consulting Engineers. Thereafter he joined Johannesburg Water for seven years before moving to SANRAL four years ago.
SUSANNA ZAMMATARO IS OUR KEYNOTE SPEAKER
We are proud to welcome Susanna Zammataro, a world renowned practitioner and leader in our industry, as the keynote speaker at SATBinderrr 2021.
Susanna is Director General of the International Road Federation (IRF) in Geneva, Switzerland. She is responsible for developing and implementing strategic plans for the organization.
Named as one of the 40 Most Remarkable Women in Transport by the Transformative Urban Mobility Initiative (TUMI), Susanna is an untiring advocate for road safety. She is a member of the Advisory Board of the Fédération Internationale de l’Automobile (FIA) High Level Panel on Road Safety. She has also served since 2012 as Chairperson of the “Safer Roads and Mobility” Pillar of the United Nations Road Safety Collaboration Group (UNRSC).
Susanna has been involved since its inception in the Sustainable Mobility for All (SuM4All) an initiative led by the World Bank that brings around the table 55 top stakeholders from the transport sector. She has served as a Steering Committee Member and currently co-leads the Working Group on Data Sharing.
Established in 1948, the IRF is a membership-based organisation, representing leading corporate and institutional players drawn from the road and mobility sectors worldwide. Its mission is to promote the development of roads and road networks that enable access and sustainable mobility for all (www.irfnet.ch).



Audrey Copeland
TECHNICAL EXPERTS & MENTORS
Steph graduated from Stellenbosch University in 1977 and completed his Master’s degree in artificial intelligence in 2000. His career started at Sishen Iron Ore Mine, where he gained valuable experience in systems development and computer science.
He later joined the Kimberley City Council before moving into consulting engineering as a Director and Partner in Entech Consultants in Stellenbosch, which later became part of WSP. Following a short period with Goba Consulting Engineers, he was appointed by SANRAL as Western Region Project Manager for Research.
Steph retired from SANRAL in 2019 and is now a Principal Specialist at Naidu Consulting Engineers, where he also leads the Cape Town office.
He is a registered professional engineer, a Fellow of the SAICE and an Honorary Member (and founder member) of SAT. He played a leading role in the development of the new Performance-grade Binder Specification in South Africa and has chaired the RPF Bituminous Materials Committee.
Emile is a consulting engineer specialising in roads and airport engineering. His company, Kubu Consultancy, offers pavement and materials engineering consulting services.
Emile holds a PhD in Civil Engineering from the University of Pretoria and has completed further postgraduate studies at UNISA and the Universities of Stellenbosch and Cape Town. He also has an MSc in Transportation Engineering from the University of California, Berkeley.
Emile’s career began in 1976 as a researcher with the CSIR, where he progressed to Head of Pavement Engineering.
He then became City Engineer with the Johannesburg City Council, followed by Head of Service Delivery in the Greater Johannesburg Metropolitan Council in the transition period to the new democratic South Africa in 1994/1995.
After two years with Murray and Roberts, Emile moved into education and served as Head of the Department of Civil Engineering at the University of Pretoria for 10 years.
Kim has Bachelor’s and Honours degrees in Civil Engineering from the University of KwaZulu-Natal and completed his PhD at the University of Stellenbosch in 2000.
He began his career as a Geotechnical Engineer, designing foundations and retaining walls, and later expanded into Pavement Engineering, with an interest in Materials Engineering bridging these fields. Kim found his niche in road rehabilitation, focusing on the development of sustainable technologies in cold recycling of pavements. His research has appeared in more than 150 publications.
Kim researched half-warm foamed bitumen as part of his PhD at Delft University of Technology in The Netherlands before joining his alma mater as an Associate Professor in 2001. He is currently Professor of Civil Engineering at Stellenbosch University and fills the SANRAL Research Chair in Pavement Engineering. More than 100 postgraduate degrees in pavement engineering have been awarded in his tenure.
Herman is Director – Technical Plant and Materials, at AECI Much Asphalt. He has a National Higher Diploma in Material Testing: Civil from Pretoria Technikon and specialises in quality control, asphalt technology and geotechnical engineering.
Herman’s first job was with SANRAL during his studies in the 1980s. In 1990 he accepted a position with Con Roux Construction as Manager of the main laboratory and five site laboratories. From there he became General Manager of Labman, where he remained for nine years.
Herman balanced his laboratory expertise with strong consulting experience on a wide range of road projects during five years with Potgieter, Hattingh and Raspi Consulting Engineers before moving to AECI Much Asphalt in 2005.
He serves on various technical committees and industry bodies such as SABITA and SAT and is President of the latter.
Professor Mohamed Mostafa started his career as an academic in Egypt before moving to the UK and then South Africa.
He is currently Associate Professor (Geotechnics and Pavement) and Academic Leader at the University of KwaZulu-Natal. He also co-chairs the Sustainable Transportation Research Group, which focuses on sustainable and green transportation solutions.
Mohamed’s primary expertise lies in all aspects of pavement research, including the use of recycled or waste materials in pavement engineering and characterization of bituminous pavement materials.
He has undertaken research on pavement modelling, life cycle assessment, and management systems, as well as smart transportation.
Mohamed is recognized as researcher category A by SANRAL, and undertakes multiple professional engagements with ECSA, SARF, SAT and SAICE. He has published more than 70 articles and serves as a reviewer for multiple international publishers.
Pieter graduated from the University of Cape Town with a Bachelor of Science in Engineering in 1965. He was employed by the Provincial Roads Department and ultimately held the post of Materials Engineer in the department.
In 1982 Pieter was appointed Chief Executive Officer of the Southern African Bitumen Association (Sabita), where he remained until his retirement in 2006. In this role he was responsible for instigating research, development and implementation programmes to enhance the cost-effective use of bituminous products in road pavements.
Since his retirement Pieter has acted as a specialist consultant in pavement and materials engineering. He is a Fellow of the Institution of Civil Engineering and a Fellow of the Society for Asphalt Technology.
Saied holds a Bachelor of Commerce from UNISA and a Civil Engineering Certificate from Peninsula Technikon (Cape Town).
Saied began his career as an Engineering Technician and went on to accumulate more than three decades of experience in the petroleum, oil and gas industry. A businessman with a technical bias by training, he held roles in marketing, operations and strategy with Engen/Mobil Oil.
He rose to GM of health, safety, security, environment and product quality, and was then appointed Director of Sales and Marketing. This position encompassed lubricants, retail partnerships, operations, sales and distribution, as well as board responsibilities for the Botswana affiliate, Namibian operations and Petronas’ Thailand retail network.
Saied joined SABITA as Chief Executive Officer in May 2009.
Prof Steyn is Head of Department and Professor of the Department of Civil Engineering, as well as Chair of the School of Engineering, at the University of Pretoria.
He completed both his undergraduate and graduate studies at the University of Pretoria and is a professionally registered pavement engineer with a research interest in vehicle-pavement interaction, accelerated pavement testing, pavement engineering, pavement materials, Civiltronics and instrumentation.
Wynand has authored and edited numerous papers and book chapters. He is Associate Editor of the International Journal for Pavement Engineering and the International Journal of Pavement Research and Technology and has a B3 National Research Foundation (NRF) rating. He is a Fellow of both the SAICE and the SAAE and an Adjunct Professor at the Chang’an University in Xian and the Shandong Jianzhu University in Jinan, China.
Gerrie van Zyl, Director of Mycube Asset Management Systems, has been involved in the planning, design, construction, maintenance and management of roads since 1983. He holds Bachelor’s, Honours and Master’s degrees in Civil Engineering from the University of Pretoria.
For the past 20 years Gerrie has been Contracts Engineer or Specialist Design Engineer on reseal, rehabilitation, regravel and upgrading projects in South Africa. He has investigated numerous premature failures for road authorities, consultants and contractors.
Gerrie authored TRH3 & SABITA Manual 40 (Design and construction of surface treatments), SABITA Manual 28 (Design and construction of slurry seals) and SABITA Manual 10 (Appropriate surfacings for low volume roads), co-authored TRH20 (Design, construction and maintenance of gravel roads) and presented more than 100 courses and seminars globally.
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PRELIMINARY LIST OF TOPICS
We are proud to introduce the list of topics, speakers & abstracts for our SATBinderrr conference. Please click on the tab to view the speaker details and abstract.
SEALS FOCUS AREA
Herman Mostert, Element Consulting Engineers, Namibia
Abstract
Bitumen Rubber binders have been used in Chip seals in South Africa since the early 1980’s. Over the past 3 decades the use thereof has extended to southern Africa, including Namibia where it has been extensively incorporated into the recent reseal program of approximately 3,200km of roads, of which approximately 700km roads have been surfaced using Bitumen rubber between 2016 and 2019. A Total of 340km of these rubber seals were done using the S-R2 bitumen binder, instead of the conventional S-R1 bitumen rubber.
According to the TRH3 design manual of 2007, no data for the adjustment for the non-homogenous S-R2 binder to conventional binder is available. The common practice was to use the S-R1 conversion factors. This use of the S-R1 conversion factor led to extensive bleeding in some cases on Namibian roads. One of the key benefits of using rubber bitumen is that due to the stiffness of the binder which provides resistance to the orientation of the surfacing stone, higher bitumen application rates can be applied compared with conventional binders, normally in the range of 1.8 – 2.3 l/m² hot for a 14mm seal. It was observed that the stone orientations rates differed between the conventional S-R1 and S-R2 bitumen rubbers resulting in early bleeding, subsequently justifying different binder application rates and conversation factors.
The rate of stone orientation was observed using two different S-R2 products sprayed at different application rates in the same direction of travel on a trial section. The use of two SR-2 products from different suppliers was used to established if there is any significant difference in the behavior in the SR-2 binders itself and to established the rate of stone orientation. Application rates ranged from 1.8 l/m² to 2.1 l/m².
Ferguson Paulse, Roads Authority (Namibia)
Abstract
The purpose of this paper is to illustrate the process of selecting and prioritizing surface treatments such as reseal, in Namibia. Roads Authority of Namibia has an IRMS (Integrated Road Management System) of which the PMS (Pavement Management System) is a subsystem. PMS is a software tool that assists decision makers in identifying and prioritizing potential projects and optimum maintenance strategies. Once potential projects for reseal are identified by the system, the system generates a reseal priority list of projects at network level, which is then circulated to Regional Engineers, PMS Manager and appointed Consulting Engineers (responsible for reseal projects) for scrutiny. The team then evaluates the PMS recommended action, priority and confirms the project start and end. Results of these panel inspections form the basis of a three-year reseal work program.
The data that feed the PMS is collected through standardised Visual Assessments, conducted with a Cloud-based Tablet application; mechanical surveillance measurements that collect road roughness and rut depth using a laser road surface profiler and; Pavement strength measurements using a Falling Weight Deflectometer. The PMS module uses the pavement structural condition, pavement performance and prediction method through historical deterioration to determine both the Surfacing and Structural remaining life.
The reseal type selection process uses the type of distress, their degrees and extents, traffic volume and turning actions, the coarseness or variation of the existing macro texture and road importance, using decision trees. The cost-effectiveness of different reseal types are then evaluated using costs and benefits through an “area under the curve” approach.
During the panel inspections, Regional Engineers share their experience of previous work under various condition in their areas and in some cases, question the selection of correct pre-treatment and reseal types. These comments are then fed back into the PMS and used to improve the PMS models through its adjustable rule sets.
Panel inspections, facilitated by experienced practitioners, are also used for capacity building, allowing young engineers to carry out ball penetration and sand patch testing with explanation of how all gathered information is used to select and prioritise appropriate actions.
Johan Gerber, Zutari (Pty) Ltd
Abstract
The video, Chip Seal Construction Process, summarizes the construction process of a triple seal in South Africa. A triple seal has three layers of aggregate; 20mm + 7mm + 7mm; and three spray coats of binder, typically but not restricted to; S-R1 + S-E1 + Cat65%. The second video, Abaqus 3D Chip Seal Model, is a digital copy of the chip seal construction process. The chip seal model was developed in Abaqus, has a load consisting of a 20 kN truck wheel inflated to 800 kPa, rolling at 10 km/h. Stress and strain results were obtained at the aggregate-binder interface as an approach to quantify the environment conducive for ravelling.
Chip Seal Construction Process:
Abaqus 3D Chip Seal Model:
Ockert Renaldo Grobbelaar, Ero Engineering
Abstract
In South Africa, the Marvil apparatus (SANS 3001-BT12:2012) is the primary method used to determine the permeability of a seal. The Marvil apparatus, however, does not consider the influence of the magnitude of pressure generated between the wet road and the wheels of the traffic, which led to this research study with three objectives. Firstly, design and build an apparatus able to test the permeability of seals under a pressure of up to 300 kPa. Secondly, introduce a preliminary test protocol, and thirdly conduct pressurised permeability testing on seals.
The objectives were achieved based on the successful testing of 26 cored seal specimens with newly designed High Pressure Permeability (HPP) test apparatus. The permeability was calculated by means of measuring the amount of water seeping through the 100mm seal core over a set time, under a constant pressure. Five different seal types were tested and permeability within the wheel tracks were compared to permeability between the wheel tracks and on the shoulder.
The data from the study suggests the following:
- Permeability increases with the increase in applied pressure; In comparing traffic data to permeability, a trend is recognised which suggest permeability increases as traffic loading increase. There are however exceptions within the data, that does not follow the suggested trend and more testing is recommended;
- Isolated defects, such as cracked stone or small holes, greatly influences the permeability which highlights the negative influence such as aggregate crushing or cracked stones found in seals;
- Aged cores recovered are more permeable in the wheel tracks as opposed to between the wheel tracks, and on the shoulder. This suggests that ageing combined with fatigue damage caused by traffic increases the permeability of the seal;
- Permeability was also compared to binder content, but there is no clear relationship between bitumen content and the permeability.
An overview of permeability rates measured for each seal type is presented in the paper. It is however important to highlight that each seal functioned under different circumstances and that the number of cores tested per seal type varied. These permeability values should be viewed as preliminary test values and not exact seal type specific values, as more testing is recommended.
Cape Seals had the highest average permeability of 31.54 ml/min at 300 kPa. The other three seals were found to have an average permeability close to each other. The Single Seals was found least permeable with 2.50 ml/min at 300 kPa. The Double Seal had a permeability of 2.75 ml/min and the Multiple Seal a permeability of 2.81 ml/min at 300 kPa. For each seal type these values are the average values found within the wheel track only.
This study did not result in an ultimate measurement for permeability of seals under pressure. It did however produce a meaningful test apparatus and method which will serve as platform for further investigation into permeability of seals and asphalt under pressure.
Timon von Benecke & Daymen Gerber, University of Stellenbosch
Abstract
A major behavioural characteristic of surfacing seals includes aggregate re-orientation which involves the re-orientation of seal aggregates, onto their respective least dimensions, during and after construction, to ensure a lower risk of aggregate loss and adhesion problems.
The purpose of this investigation is to gain an understanding of the effect that traffic has on the re-orientation of surfacing seal aggregate. Variables that affect aggregate re-orientation include different binder types, rheological properties, different pavement temperatures and different aggregate matrices. The combination of these variables is measured and discussed to determine the optimal binder adjustment factors and conditions for aggregate re-orientation. This investigation tests eight different binders including 70/100 penetration grade bitumen, Cat65 emulsion, SC-E1, SC-E2, S-E1, S-E2, S-R1 and S-R2 at three different trafficking temperatures (10°C, 20°C and 30°C), two different aggregate matrices (shoulder-to-shoulder and over application) and simulated traffic going up to five thousand load repetitions per combination of variables. To simulate traffic, the Model Mobile Load Simulator Mk. 3 is used, after which a Laser Profilometer is used to record texture readings. The time between construction and testing was kept constant throughout. This study provides a better understanding of different factors that influence aggregate re-orientation, which could be implemented in practice immediately.
Siphamandla Mnguni, Colas Group
Abstract
Infrastructure maintenance and preservation are important activities for any developing city. Microsurfacing is a well known slurry seal surface maintenance technique that leverages the use of cationic quick setting slurry. The technique is considered by some practitioners to be more economic than other conventional surface treatment methods such as asphalt and chip seal. Micro surfacing seals could correct rutting defects, restore skid resistance, reduce pavement oxidation, help preserve water ingress, and in turn extend the surface life span. Quick setting slurries are preferred when working on urban roads where the specialised modified emulsion allows the seal to set quickly, building good cohesion and allowing opening to traffic within 2hrs (weather dependent). Work performed in urban areas during winter poses various challenges for micro surfacing seals due to shades on residential streets (low surface temperature). These conditions are usually mitigated through adjustment of the emulsion formulation to allow different setting/breaking times of the quick set product.
The success of a microsurfacing seals depends on careful pre-planning (using digital logging), surface preparation (sealing of cracks, potholes repairs, etc.); raw materials selection (emulsion and crusher dust); workmanship and fit for purpose equipment. The system can only be placed with a purpose designed microsurfacing machine and spreader box capable of continuously feeding accurate raw material proportions to ensure a consistent, high quality surfacing layer. The application process of quick set slurries is a complex and specialised operation requiring skilled supervision, specialised machine operators and skilled squeegee operators who understand quality requirements, on site trouble shooting, breaking times and time constraints with regards to workability and hand work.
Careful seal design & application techniques are critical for successfully achieving a quick setting slurry seal capable of accommodating light to medium traffic. This presentation addresses onsite challenges & solutions for laying microsurfacing systems.


Herman Mostert, Element Consulting Engineers Namibia


Ferguson Paulse, Roads Authority (Namibia)


Johan Gerber, Zutari (Pty) Ltd


Ockert Renaldo Grobbelaar, Ero Engineering


Timon von Benecke, University of Stellenbosch


Daymen Gerber, University of Stellenbosch


Siphamandla Mnguni, Colas Group
BINDER FOCUS AREA
Shayur Dayanand, ARRB Systems
Abstract
Bitumen is one of the most used materials in the world, constituting most road designs and applications. Given the extensive use of bitumen, it is important to understand the material and limit all possible drawbacks for better utilisation.
Although bitumen has many desirable properties, one disadvantage that bitumen has is its susceptibility to the action of fuel and other petrolic substances. This can be fatal to the pavement as the bituminous binder dissolves when exposed to fuel, leaving behind only loose aggregate, resulting in a failed pavement.
This study compares the fuel resistance of different polymer modified binders commonly used in South African roads and identifies the best polymer modifier from those tested. This was done by subjecting the test specimens to the Fuel Immersion and Brush Test, Indirect Tensile Strength and the Hamburg Wheel Tracker Test. The test was done on conditioned (diesel saturated) and unconditioned samples and the results were compared.
Nomashaka Hawes, CSIR
Abstract
Surface treatments are the most commonly used bituminous binder products for roads in Southern Africa. This is mainly because with comparison to other types of surfacing are found to be inexpensive. Although there have been great strides in the improvements of bituminous emulsions, where the ever changing or expansion in the variation of their formulations plays a great role in that development.
The current testing methods of emulsions are empirical and show very little in their in-service. The quality of the bituminous emulsion is affected by many factors, such as particle size, base binder and formulation ingredients, which in turn affect their in-service performance.
There are several test methods that have been suggested and developed in the possible evaluation of bituminous emulsion rheological properties with relation to the in-service conditions. The performance based methods that were found to correlate with the failures experienced by the slurry sealed pavements were identified and verified, using the standard bituminous emulsions already used in industry of South Africa.
The primary objective of this study was to evaluate the possible effects of emulsifiers have on the rheological properties of the emulsion and its residue. These are during storage and in-service of anionic slow-setting bituminous emulsions used in slurry seals.
This was studied by evaluation of their change in viscosity through storage. The strain resistance of their residue through determining their elastic resistance and non-recoverable (Jnr) compliance. The evaluation of the fatigue resistance was carried out by the prediction of failure using time-temperature superposition (TTS) principle. All performance evaluation was carried out using the readily used dynamic shear rheometer (DSR) in industry.
Results showed the performance of the emulsion and residue in-service may be observed with limited observation on the effect of the varying emulsifiers used.
Babalwa Nzuza, Naidu Consulting (Pty) Ltd
Abstract
Environmental considerations and increased traffic demands make the use of rubber-modified bitumen an attractive alternative to polymer-modified bitumen. Bitumen-rubber as a binder in both seals and asphalt is used extensively in South Africa with a track record of excellent performance. It was decided to use a bitumen-rubber open graded asphalt (BRAOG) as a wearing course for the N3 corridor upgrade project. Bredenhann et al (2019) reported on the appropriate application of the new performance grade (PG) specifications with regards to bitumen-rubber modified bitumen to the 2019 CAPSA Conference. This paper will report on further work done with bitumen-rubber characterisation to be used in the BRAOG design for the N3 corridor project.
Currently there are two types of bitumen-rubber binders available in South Africa namely A-R1 (traditional and A-R2. The longer shelf life and lower emissions during manufacture are the primary benefits of A-R2 over A-R1. However, past experiences together with desktop level studies highlighted the varied performance of bitumen-rubber binders from various suppliers.
In order to ensure that the performance of the rubber modified binders supplied for the N3 corridor upgrades are within compliance limits, testing was carried out on the rubber modified binders with the objective of tightening up the existing binder specifications. Binders for testing were provided by participating suppliers. Each binder was tested for its empirical, PG and chemical properties. This paper will focus on the PG testing conducted to understand the rheological behaviour of the binders in relation to loading and temperature variations.
The rheological properties were assessed at three ageing conditions i.e. unaged, short term aged (rolling thin film oven test (RTFOT)) and long term aged (pressure ageing vessel (PAV)). The low service temperature behaviour of the rubber modified binders were evaluated using the bending beam rheometer (BBR) and high service temperature behaviour using the dynamic shear rheometer (DSR). The multiple stress creep-recovery (MSCR) test was also conducted on the RTFOT aged binders to gain an understanding of the stress / loading resistance of the binders at high service temperatures.
PG test results were stored in comma separated value (csv) format for ease of incorporation during assessment and analysis. Analysis of the data involved various modelling techniques utilised locally as well as internationally. With the simplest of digitisation modelling tools, the metadata collated from the tests conducted were simulated into graphical relationships, relationships predetermined and prescribed through the current ASTM standards and research drives in the binder testing industry.
Prior to data analysis, quality and acceptance control of the data was carried out using the validation and precision estimate requirements in accordance with the relevant ASTM standards. In addition, black space diagrams were utilised for the identification and removal of bad data points. Rheological index trend lines were overlaid onto the black space diagrams to aid in the assessment of the data points in relation to known bitumen trends.
Analysis of the results currently include the construction of master curves. Various shape defining functions, including the Christensen-Anderson (CA) and Christensen-Anderson-Marasteanu (CAM), were utilised depending on the suitability to the data points. In order to assess the data at the various temperatures, a reference temperature was set, and the various isotherms shifted to the reference utilising shift functions. The shift functions include the Arrhenius function and Williams Landel Ferry (WLF) function. The primary objective of this research is to assess the performance of various industry available rubber modified binders with the intention of tightening up the current specifications in preparation for the use thereof on the upcoming road upgrades.
Bio
Babalwa is a hardworking, enthusiastic, young technician who values understanding and knowledge transferal. She started her journey in the Civil Engineer working industry as a Trainee Technician at Naidu Consulting, and later got appointed as Civil Technician in the Pavement Engineering unit, having worked on a few projects as an Assistant Technician. She completed her National Diploma in Civil engineering at the Durban University of Technology, in 2018 and is currently progressing towards completing her Bachelor of Technology studies, specializing in Transportation.
Elaine Goosen, Stellenbosch University
Abstract
As performance grades are developed for South African bituminous binders, the need arises to expand the related engineering knowledge and understanding in the context of local technology and materials. The Dynamic Shear and Bending Beam Rheometers are commonly applied to evaluate fundamental viscoelastic material behaviour by measuring properties such as the shear complex modulus and phase angle. The isotherms are subsequently shifted to form master curves and Black Space diagrams. Focusing on high, intermediate and low-temperature load-displacement responses, examining these behavioural curves leads to the identification of primary stiffness and relaxation ranges. Changes and the evolution of parameters in response ranges can indicate ageing-related developments in binder rheology. The progression of binder rheology may vary significantly depending on the modification, seal type and origin of the binder. For various seal binders, performance-related testing is conducted. The principles and modelling of shift and master curves are reviewed as an introduction to the influences on and development of rheology with increased age. The implications of these changes are discussed with regard to expected performance. An overview of current research is presented.


Shayur Dayanand, ARRB Systems


Nomashaka Hawes, CSIR


Babalwa Nzuza, Naidu Consulting (Pty) Ltd



Elaine Goosen, Stellenbosch University
ASPHALT FOCUS AREA
Gerald Huber, Heritage Research Group
Abstract
As the asphalt industry moves forward, emphasis continues to shift from volumetric properties to performance tests. The quest for suitable performance tests goes back more than 100 years, pre-dating development of Marshall mix design. Marshall stability, developed in the 1930s as an indication of permanent deformation resistance, was used until research in the 1980s indicated a poor correlation between rutting resistance and Marshall stability. In the Strategic Highway Research Program (1987 to 1993) a newly developed mix design method included measurement of engineering properties and prediction of performance. As implemented in the late 1990s, Superpave included only the base level of volumetric design because the engineering property tests were too complex and not ready for implementation. Since SHRP the asphalt industry has grappled with performance-related tests such as wheel track testers and various cracking tests seeking to relate the test results with anticipated performance. Results have been mixed. Engineering properties of asphalt depend on the property of bitumen and aggregates, their proportions in the mixture and their final in-situ compaction. On a separate path, work has occurred in the last 20 years to identify the relationship of engineering properties and volumetric properties. The vision is to measure engineering properties during design and then during construction use the relationship to volumetric properties to estimate engineering properties. These properties can be used to predict performance from fundamental, engineering-based models rather than empirical relationships.
Bio
Originally from the Province of Saskatchewan in Canada, Mr. Huber obtained a degree in civil engineering and joined Saskatchewan Highways and Transportation where he worked on highway construction and design.
During his tenure in Saskatchewan, he obtained a Master's degree from the University of Texas that led him to the Asphalt Institute, an industry association in the U.S. At the Asphalt Institute’s research center, he helped develop a new method to design of asphalt pavement called Superpave. Mr. Huber now works as Associate Director of Research for the Heritage Research Group, a private asphalt research office based in Indianapolis. He works with transportation and research agencies at the state, national and international level. He is active in the Transportation Research Board, is Past President of the Association of Asphalt Paving Technologist and is Past Chairman of the International Society of Asphalt Pavements.
Elizabeth Pastuszka, E&B Paving Inc
Abstract
The hot mix asphalt mix design process and testing technology are moving at such a rapid pace that it may create different challenges than the current benchmarks used for mix analysis. It is as important as ever to be able to review and track where the local industry is currently and where it may be heading. To accomplish this, the analysis and data gathering using software outputs between Contractors and localized agencies will be reviewed as well as some current testing specifications and requirements. The specific software outputs to look at for the state of Indiana include the Illinois Flexibility Index (IFIT), IDEAL-CT and Hamburg Wheel Tracking Test. It will be discussed how determining a baseline for Contractor mixes is imperative to collect using these software outputs from both laboratory and plant mixtures. By analysing overall data for these Performance Testing methods, Indiana Contractors will be able make sustainable and economic decisions on mix designs and as-produced mixtures.
Bio
Elizabeth holds a Bachelors Degree in Civil Engineering from Michigan State University and a multitude of industry-based qualifications including Superpave and Balanced Mix Design methodology. She has been active in industry for 18 years starting in Indiana Department of Transport to her role today in the Contractors’ fraternity. She is the co-chair for the Women of Asphalt branch in Indiana and participates in several industry committees surrounding technical analysis and performance testing.
Leanne Naidoo, RHDHV
Abstract
Much emphasis is usually placed on getting the asphalt mix design correct, running the relevant trials and agreeing on a final approved mix design for construction. Proper quality management in terms of monitoring and acceptance, which ensures consistency and achieving the desired result, is however often overlooked in practice.
A background will be provided in terms of the design and construction processes with reference to the specific manual guidelines and specifications available. High-level information to assist in the transition between the COLTO and COTO Standard Specifications that the industry now faces, including the influence of aspects such as testing, personnel competency and equipment requirements, will be addressed.
The need for making full use of test results in terms of risk mitigation is paramount. In practice, making use of purpose-built spreadsheets or programs to aid in displaying, analysing and interpreting results correctly is vital. The significance of using sound engineering judgement and relating what can be seen on site to the test results, identifying pitfalls and implementing the corrective actions cannot be disregarded. Notwithstanding the importance of the above, the need for open communication amongst all Stakeholders and the value gained in working as a team is highlighted.
Bio
Leanne is a Civil Engineering Technologist and Associate at Royal HaskoningDHV, Woodmead. She holds a BTech in both Water Engineering and Transportation Engineering and is a member of ECSA, SAICE, SAT and IPET. She has worked in the Civil Engineering Industry for over 15 years in the Water Engineering, GIS and Transportation Engineering environments.
Her experience includes Pavement and Materials Design (Roads and Airports), Documentation, Project and Contract Administration, and Project Management where more recently, she is the Project Manager of multi-disciplinary projects within the Organization including provincial wide Road Asset Management System projects.
Leanne also has several years of Construction Site Supervision experience in the fields of Pavement and Materials. She has held site and contract administration positions on various SANRAL projects including GFIP Package B and the R104 Experimental Test Section.
Francois Le Roux, Nyeleti Consulting
Abstract
Linking the Technical Standards, Guidelines & Manuals can be the difference between the (un)successful implementation of a project. The importance key role players in understanding the link of appropriate information into the project specifications cannot be understated.
The current COTO Standard Specification aims to incorporate the latest design requirements for asphalt mixes, referencing all the latest design Guidelines and Manuals as part of the Specification. This ensures that all contract parties are required to comply with the latest information and technology pertaining to Asphalt.
The current Frankenstein approach of combining multiple Technical Standards, Guidelines & Manuals can lead to the specification requirements which is on opposite sides of the performance specification spectrum, for example, N300 Gyration Parameter specification for a Level III Manual 35 mix.
This presentation discusses the new specification, focusing mainly on the implementation of the new COTO specifications in specifying asphalt mixes in line with the proposed design. The linkages between structural pavement design and specification thereof, asphalt mix design and field performance are discussed and debated extensively. The outcome of this presentation therefore highlights the roles, responsibilities, and in particular, the relationship between the Client, Consultant, Supplier and Contractor in as far as project specifications extend.
Tafadzwa Mafuma, AECI Much Asphalt
Abstract
With all the waste generated by humanity on a daily basis, the roads industry has a responsibility to find sustainable applications for materials re-use and recycling whilst maintaining product quality and performance at the required standards.
In recent times, the recycling of glass, plastic, slag aggregates, ground tyre rubber and reclaimed asphalt in fresh asphalt has been on the rise with several research projects coming to fruition to show not only what is possible, but also what the caveats are surrounding the use of each. This will be presented using several case studies, both at laboratory and in-service scales.
In order for recycling of materials to be more viable, databases on road construction materials that are being used at present need to be comprehensive and informative during the design stage of recycling projects. Prospective ways and benefits of digitising such databases are explored and presented, aiming at promoting efficient strategies for recycling in the roads industry.
Bio
Tafadzwa completed her BSc Eng degree in Civil Engineering at UKZN in 2013 and is currently completing her M-Eng in Pavement Engineering at SUN. She has extensive experience from both contractors’ experience and on the quality and technical focus from an Asphalt suppliers’ perspective. She currently holds membership of ECSA, SAICE and SAT.


Gerald Huber, Heritage Research Group


Elizabeth Pastuszka, E&B Paving Inc


Leanne Naidoo, RHDHV


Francois Le Roux, Nyeleti Consulting


Tafadzwa Mafuma, AECI Much Asphalt
PAVEMENT DESIGN FOCUS AREA
Wynand Nortje, Shisalanga Construction
Abstract
Coming soon.
Elaine Goosen, Stellenbosch University
Abstract
Plastic strain causes non-recoverable, permanent deformation in pavement layers. The effect of plastic strain is generally referred to as rutting. Rutting may occur throughout the pavement structure in granular, stabilised and asphalt layers. Granular materials exhibit plastic deformation when loading occurs outside the elastic limits. The fatigue life evaluation of granular layers during design is generally sufficient to ensure adequate strength and rut resistance. Asphaltic materials may behave visco-plastically, whether as a surfacing or lower layer. Additional to the degree of loading, such materials' susceptibility to permanent deformation depends on the traffic speed, operational temperature, layer thickness and bitumen age. Opposite to granular material, asphalt is generally more susceptible to permanent deformation during its early life. During design, evaluating the effective vertical strain imposed on the layer is essential to specify an appropriate layer and mix type. Other interventions to counteract compliance under loading include the selection of high modulus bitumen. The theory of permanent deformation is linked to relative rutting in the pavement structure by observed plastic strain during triaxial testing. The influence of bitumen age and environmental factors on expected performance is discussed.
Bio
Elaine completed her PhD in Pavement Engineering at SU in 2021. She has experience in road consulting and construction supervision and is currently a lecturer at SU. Her research focusses on binder rheology and ageing.
Semeshan Naidoo, Naidu Consulting (Pty) Ltd
Abstract
Traditionally, pavement designs consisted of considering the design traffic loading over the structural life of the road together with a single conservative estimate of the layer moduli in order to estimate the bearing capacity of the pavement using mechanistic analysis. Only a single point in time is considered ignoring the changes in layer characteristics with time and temperature. Research for the South African Roads Design System (SARDS),the recent implementation of a performance-grade (PG) binder specification in South Africa and advances in computational capacity presents an opportunity to expand on the pavement design philosophy and consider environmental influences on pavement behaviour in the form of temperature.
In order to simulate these changes in pavement design, an incremental model based on time and consequently the material changes with time may be utilised. Time increments are chosen to represent appropriate variations in terms of material characteristics, one such characteristic is the dynamic modulus.
A temperature model based on temperature prediction algorithms developed by Viljoen (2001) has been automated for ease of calculation. The output provides a prediction of the pavement temperature for design purposes. Dynamic modulus models involve the generation of master curves. There are a variety of shape defining models and shift functions available for master curve generation. The master curve developed is based on a sigmoidal model, in accordance with SABITA Manual 35 (2020), with an appropriate solver function utilised for optimisation purposes. The resultant dynamic modulus model allows for the identification of asphalt layer moduli at the predetermined temperature and loading frequencies.
The predetermined temperature and loading frequencies are considered the design increments. Considering the life of a pavement as a series of time increments will highlight potential premature failures, allow for an improved prediction of pavement durability. Furthermore, the outcomes of the analysis may allow for the development of an optimised design solution which may lead to reduced initial capital investment and life cycle costs.
This purpose of this presentation is to create awareness and inform on the processes involved in carrying out the recursive, incremental design approach for asphalt layers.
Bio
Semeshan is a young Engineer who obtained his Bachelor of Science Degree in 2016. He joined Naidu Consulting in 2017 and currently holds the position of Engineer with four years of industry experience specialising in Pavement Engineering.
Jean Nicholas, Shell Specialties
EME are used for pavements which require a high stiffness modulus, high resistance to rutting, good fatigue resistance and good durability. This technical solution has been already used with great success in South Africa and more projects are currently being developed. But EME quality is also dependent on its key components. One of the key components is bitumen 10/20 being a contributor to achieve the desired high stiffness and fatigue resistance.
After having been through recent EME projects in South Africa, we will demonstrate the importance of using 10/20 bitumen which keeps the balance between good low temperature behavior, fatigue performance and high stiffness modulus.
To further build on the importance of controlling the quality of the binder, we will present the context and results of a study done in Europe where a specific polymer modified hard grade bitumen has been developed to answer to specific EME constraints when used at higher elevation.
Bio
After a first experience with ExxonMobil, Jean-Nicolas joined Shell in 2003. For 15 years, he specialized in base oils working in various refineries located in France, The Netherlands and Singapore. In 2018, he joined Shell Specialties (Bitumen and Sulphur) as Bitumen Senior Application Specialist for France and BENELUX. In this position, he is supporting Shell customers on bitumen and asphalt mix design. During these years, he also provided several trainings on bitumen manufacturing and bitumen special products. Jean-Nicolas is also a member of several normalization working group.



Elaine Goosen, Stellenbosch University


Semeshan Naidoo, Naidu Consulting (Pty) Ltd

